Vacuum Hardening Heat Treatment

Vacuum Hardening Heat Treatment

Vacuum hardening heat treatment is a crucial heat treatment process employed to increase the hardness and strength of metallic materials, typically steels and alloys. The objective is to transform the material's microstructure through controlled heating and rapid cooling. Here's a breakdown of the hardening process:

Heating : The first step involves heating the material to a specific temperature, known as the "critical temperature" or "austenitizing temperature." This temperature varies depending on the type of material being treated and the desired outcome. During this heating phase, the material undergoes a phase transformation, transitioning from its existing structure to austenite, a high-temperature phase with a face-centered cubic (FCC) crystal structure.

Soaking : After reaching the austenitizing temperature, the material is held at that temperature for a certain duration. This soaking period allows for the uniform transformation of the microstructure throughout the material, ensuring that it reaches a fully austenitic state.

Quenching : Quenching is the rapid cooling of the material from the austenitizing temperature to room temperature or below. This cooling process is typically achieved by immersing the hot material in a quenching medium such as oil, water, or air. The choice of quenching medium depends on the material type and the desired properties. The rapid cooling "freezes" the austenitic structure, causing it to transform into a harder, stronger phase called martensite, which has a body-centered tetragonal (BCT) crystal structure.

Key benefits from our services

Process Control

The entire process will be automated with controlled heating, uniform temperature throughout the hot zone.

Uniform hardening properties, microstructure within a batch and bright oxide free surface finishes.

No scaling, minimum distortion.

Detail records of all HT process, parameters, settings and deviations.

Quality

Entire process data, HT Data can be stored and retrieved for various analysis.

Quality tests done at NABL Accredited Laboratory with Detailed Reports.

Detailed inspection reports, Control plan, Process flow and PFMEA will be provided for approval.

Regular maintenance of the systems.

Continual Improvement

Continuous improvement in process.

Continue to improve in Quality and customer satisfaction reports.

Best market price for heat treatment.

Continue to invest in best technology for better quality

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